As a premier plastics injection molding company, at Kenmold North America, mold design and manufacturing is one of our core strengths. We have robust processes for creating high-performance, cost-effective custom molds for plastic injection, die-cast, and rubber molding for the automotive, appliance, medical, electronics, packaging, and other industrial markets.

We emphasize good mold design. An optimized mold design allows us to mold parts with greater accuracy and consistency and faster cycle times. With our ingenuity, we can develop molds for complex part designs and accommodate various plastic materials. Using CAD design tools and mold flow analysis software, we can see how the plastic flows into the mold, troubleshoot any problems or inconsistencies, and correct any issues before the tools are built. This upfront work is critical for ensuring mold cavities are filled uniformly and consistently, especially with projects that involve complex geometries, tight tolerances, cosmetic finishes, and unusual materials.

Our tool shop is equipped with the latest high-speed horizontal and vertical machining centers, wire EDMs, drills, grinders, and inspection equipment. We have a staff of more than 50 tooling engineers to build molds for MUD, gas-assist, 2-shot, and insert molding. Along with single cavity molds, we design and make multi-cavity molds for producing multiple parts and part families. We manufacture molds from various materials based on the product lifecycle. Our plastic injection mold-making services are certified to current ISO 9001 and ISO 13485 standards. To learn more about our background in injection molding tooling design or request a quote, contact us directly.

At Kenmold North America, we are an ISO-certified provider of plastic injection molding services for the automotive, medical, electronics, home appliance, and general industrial markets. We have a diverse range of capabilities and work with an extensive selection of polymers. Our vertically integrated services include high-performance mold making, high-tech injection molding, and a broad mix of post-mold additional services. We operate facilities in North America and Asia and have the flexibility to handle everything from small orders to mass production. Our customer service is responsive, knowledgeable, and resourceful.

We operate injection molding presses rated from 80-tons to 1,600-tons, giving us the versatility to produce parts from shot sizes anywhere in the 0.035 ounces to 1,050-ounce range. Our capabilities include 2-shot molding using two different colors or two different materials. We also have strong capabilities for insert molding, where we use any combination of engineering plastic, metal, ceramics, and other materials to create a single component with enhanced functional performance. The plastic provides improved tensile strength, wear resistance, and weight reduction, while the metal delivers increased strength and conductivity. We also offer cleanroom molding for sensitive medical and electronic components where contamination is a concern.

We mold all types of plastic, from general-purpose resins to engineering plastics for applications that require enhanced mechanical and environmental performance. By combining our mold design & build capabilities with state-of-the-art automated and computer-controlled injection molding processes, we can obtain tolerances as close as ±0.002” on the molded parts. Post-mold, we offer various methods of assembly as well as decorating, sterilizing, labeling, barcoding, and custom packaging. To learn more about our lean injection molding operations or to request a quote, contact us directly.

In our decades-long history, Kenmold North America has manufactured a remarkably diverse portfolio of injection-molded plastic parts. With our clean room molding services, we have a strong presence in the medical, electronics and food markets. We have locations in North America and Asia, so we have the versatility to accommodate all kinds of budgets, delivery programs, and timetables.

Our ISO 8 (Grade 100,000) clean room and ISO 7 (Grade 10,000) laboratory combined with our precision mold tooling provides a One-Stop total solution service. Kenmold offer validated plastic injection molding, including medical components, medical equipments, disposable consumable, high-accuracy electrical equipment and components. We also support products cleaning, sterilization and package processes.

A few examples of the common types of products we mold include close tolerance Covid- 19 testing components made from FDA approved and biocompatible grades of plastic. We manufacture very small to substantial components for electronic devices and have an extensive history in injection molding complex parts and components for medical use.

If you need parts molded, assembled and packaged in a clean room we've got you covered. Contact us directly to learn more about our clean room molding operations or to request a quote.